From "Compact Disc Action" to "Lean Production"

"Compact disc movement" has recently become a buzzword on the Internet, as the movement has been elevated from the level of public initiative to a national initiative to promote a nationwide effort to reduce waste.Three years ago, from the first piece is in the village cadres WeChat group CD germination sparks of eliminating waste, to "CD action, cherish cherish food", "CD act hand in hand, heart to heart" diligence and frugality, eliminating waste CD gold other values of the transfer, to the establishment of the meal the newspaper demand prediction mechanism, to the "standard work" menu formulation standardized management;To "buy as much as you eat, make as much as you do" life supplies "JIT" purchase and make as needed;The COMPACT disc movement has become a part of zhengcun company culture and a microcosm of The VILLAGE'S JIT lean production and elimination of waste.

Three years ago, Masamura opened the exploration of ZPS production mode and opened the door of JIT production under the inspiration of Toyota TPS production mode.JIT derives from customer demand -- how many customers need, how much to purchase, how much to produce, so the village has established a customer demand forecasting mechanism based on 2 weeks --VIP customers are predicted according to the customer;VIP customers without forecast, according to customer order habits forecast;According to customer actual performance orders, general customers jointly produce 2-week sales tasks, production tasks, personnel requirements tasks, equipment maintenance tasks, procurement requirements tasks and other related resource requirements tasks.

In addition to the demand forecasting mechanism, zhengcun also established such as customer order insertion mechanism to meet temporary changes of customer needs.Reduce the inventory of raw materials, maintain the optimum standard and establish the on-time warehousing mechanism based on "half a day";To ensure the production personnel demand to establish personnel demand forecasting and training mechanism;Reduce the failure rate of equipment to establish equipment inspection, final inspection, complete inspection and maintenance mechanism;Reduce the waste waiting for turnover to establish a leveling production mechanism;To meet the needs of small orders of customers to establish a small single production mechanism and other interlocking system for JIT lean production laid a foundation.

From eating to buying to doing, Zhengcun's CD campaign benefits from the system, process and the persistence of every employee.The fine tradition of optical disc movement truly reflects Zhengcun's lean concept of on-demand purchasing and on-demand scheduling in enterprise operation.This concept will accompany zhengcun's rapid growth and create a better future for a long time to come.