Big material system transformation to promote lean production

In the manufacturing industry, production equipment is an essential weapon for the survival and development of an enterprise. Only first-class production equipment can produce first-class products and create first-class benefits. The use of advanced equipment is undoubtedly the only way to enhance the competitiveness of enterprises in the industry and promote the continuous development of productivity.

The rubber mixing process is the first production process in the rubber industry, and the batching process is the first process of the rubber mixing process. The so-called "good start is half the success". In cooking, the quality and preparation of the ingredients determine the quality of the dish. Just like the preparation of the ingredients, the quality of the ingredient technology plays an important role in the quality and efficiency of the production in the later stage of rubber mixing. decisive role.

In the past April 2021, our company has upgraded and upgraded the small material batching system, and the original large material batching system has been exposed to deficiencies in all aspects with the aging of the equipment and the continuous innovation of the production process. It has become a constraint to promote lean production, and it is imperative to upgrade the anise batching system.

After continuous improvement, optimization and implementation of the transformation plan in the early stage and equipment manufacturers, during the Spring Festival in 2022, with the full support of equipment manufacturers and engineering contractors, our company successfully completed the batching of rubber compounding aniseed on time, with good quality and quantity. A complete overhaul of the system equipment.

The newly built anise equipment system mainly shows the following four characteristics and advantages.

1. The production layout is more reasonable

The new large material equipment system is the working mode of the ton bag dust-free feeding station. The new equipment is smaller in size, saves space, and further shortens the reclaiming distance, which is more in line with the needs of lean production.

2. The control system is more advanced

The new control system provides an integrated batching solution for feeding and weighing. The control system adopts a special customized and optimized algorithm, and the material control accuracy is higher. At the same time, the real-time network intelligent control system has played an effective connection and auxiliary role in the production information management.

3. Production is more efficient

The new equipment cancels the bloated and complex structure of the old equipment, and the material operation adopts the crane hoisting method. The internal structure of the equipment is simpler, the material transportation is more convenient and direct, and it can meet the batching work of 6 groups of materials at the same time; the cutting speed is improved rapidly, and the production efficiency is improved. significantly strengthened.

4. More environmentally friendly and economical

The location of the equipment is changed from outdoor to indoor, which effectively solves the problem of long-term dampness of materials; the new system has a good dust collection effect and effectively reduces the environmental pollution on site; and adopts a new toner collection self-circulation system to avoid material waste.

In the past two years during the Spring Festival, our company has continued to transform and upgrade the rubber mixing workshop. The rubber mixing workshop and the general affairs department have not rested during the Spring Festival for two consecutive years, which reflects the great spirit of sacrifice and strong team cohesion, which further demonstrates the company's determination to continue reform. And ambition, but also further promote the process of lean production.

In recent years, Shanghai Zhengcun has continued to invest in the introduction of various production technology and equipment, upgraded the equipment, upgraded the modernization level of the equipment, and adhered to the development strategy of high investment and high quality. The company's basic strength has changed substantially. and boost.

The spring of 2022 has come, the spring breeze will bring warmth, and Vientiane will be renewed. Shanghai Zhengcun will continue to improve its own competitiveness and continuous improvement in a down-to-earth manner, and work hand in hand with our customers to reach new heights.